John deere gator clutch problems

Jul 1, 2023 · To rebuild a John Deere Gator 6×4 primary clutch using a rebuild kit, follow these general steps: 1. Consult the Gator’s service manual for specific instructions and torque specifications. 2. Remove the primary clutch from the vehicle, following proper safety procedures. 3.

The shipment is roughly 12 lbs with dimensions of 8”x8”x8”. All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD ...3 posts · Joined 2024. #1 · Apr 6, 2024. I have a 2003 Turf Gator (Green Golf Cart with a bed). I need some help trying to figure out the clutch. The rollers are bad New clutch for this model is a thousand dollars. A roller kit is about 300 dollars. Complete new clutches for other models are about 150 dollars.With your input got the correct JD diag showing the switch. Jacked machine up and tested to be sure calipers were releasing -they were so brake fully disengaged. This narrowed it to faulty switch a $4.75 part. ( and several hours labor to install) Disabled buzzer Will up date after new switch. 2.Was wondering The secondary clutch buttons on my gator or six buttons when only three of them are used what is the other 3 for thanks. Like. Sort by Oldest first. John in Va Discussion starter. 5 posts · Joined 2021. #2 · Apr 22, 2021. Basically why 6 buttons needed when only 3 make contact. Like. H.Warranty Statements. Get, read, download, or print the warranty for your equipment. IMPORTANT WARRANTY NOTICE: The Warranty for new John Deere equipment is set forth in a separate document provided by the dealer. Contact your local dealer for more information. Feedback. Discover warranty statements for new John Deere products.One New Aftermarket Clutch Alignment Tool Fors Fits John Deere Models: 2640, 2020, 2030, 2440, 2355, 2350, 2040, 830, ... There was a problem filtering reviews right now. Please try again later. Richard A. 5.0 out of 5 stars Lightweight. Reviewed in the United States on September 26, 2021.Gator 6x4 clutch issue. Jump to Latest Follow 21 - 40 of 48 Posts. 1 2 3. J. JDumford · Registered ... The M174026 belt is the correct belt for your application per John Deere Parts catalog. This belt cross referenced to a Gates belt is p/n 26G5401 which is 1395 mm or 54.921 inGator 825i shifting issues resolved. I have owned my 825i for over 6 years and it has been difficult to shift the whole time. My local John Deere dealer has replaced the primary clutch four times during that 6 years. John Deere paid for 2.5 of those and I paid the rest. Everytime the primary clutch was replaced it shifted OK for a few weeks and ...

For the John Deere Gator 835r Clutch Problems or John deere Gator 855D clutch problems to function properly and last a long time, clutch issues must be fixed. You may reduce clutch wear and extend the life of your Gator's clutch system by following the troubleshooting steps and engaging in proactive maintenance practices including routine ...2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Performance Shift Kit.3932 posts · Joined 2014. #2 · Dec 18, 2019. I looked up a new drive clutch and it looks to be under $700 from a few online suppliers. I'd worry about weld distortion and keeping the belt contact surface as designed, but given the price I'd consider giving it a shot. I wondering if the one off an early serial number 855D would work.Maintenance tips for John Deere 5200. Replace engine oil and oil filter. Check for leaks. Clean or replace the air filter to ensure proper engine performance. Replace the fuel filter to prevent fuel system issues. Inspect coolant level and condition. Top up or replace coolant as needed.Dave, Thank you for the kind words, it has been our pleasure working with you. Best Regards, @Bradhill - Brad Hill @MBDiagMan - Larry "Doc" Bible. JD Clutch Doc. [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights ...One New Aftermarket Clutch Alignment Tool Fors Fits John Deere Models: 2640, 2020, 2030, 2440, 2355, 2350, 2040, 830, ... There was a problem filtering reviews right now. Please try again later. Richard A. 5.0 out of 5 stars Lightweight. Reviewed in the United States on September 26, 2021.The secondary clutch controls back shifting through pressure on the sides of the belt. If you own a -60,000 s/n machine you may be limited in your options. The Clutch Doc's advertising has been word of mouth on this and other Gator forum's, to my knowledge his work has 100% satisfaction.The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. This …

ProGator 2020A/2030A: John Deere Owner Information. We offer several options to finding owner information. Whether you use the operator manual and safety information that you received from your dealer at delivery time, you want additional information online or just want to contact your dealer, we are here for you.16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive.18890 posts · Joined 2012. #6 · Oct 3, 2019. I realize this is an old thread but the issue of stuck clutches on tractors when they are stored for a while seems to be common across brands. I was just watching a video showing a new small Kubota L2501 which has a clutch. Kubota provides a little locking lever that you can push to keep the clutch ...DeereSales101. 709 posts · Joined 2013. #5 · Mar 17, 2014. No. That clutch set up on that machine is a loose belt. However, if you are in Neutral, and the clutch is spinning fast enough to engage it, then yes it will turn the belt. Ideally, the belt should NOT be turning at idle. If it IS, the clutch is not fully disengaging.Hi, One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine will keep running...

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John Deere Gator clutch problems. Several John Deere Gator 825i users have reported encountering common clutch malfunctions. Typically, the clutch won't open idle, resulting in shifting difficulties. While you could switch off the machine's engine to shift without breaking a sweat, the clutch might still fail to release.Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.When it comes to engine performance, a few prevalent problems might hinder your Gator's optimal functionality. 1. Lack of Power. Experiencing a lack of power can be frustrating, especially if you rely on your Gator for demanding tasks. This issue can stem from fuel delivery problems, clogged filters, or even issues with the ignition system.103 posts · Joined 2020. #1 · May 4, 2020 (Edited) First post thought i would share some thoughts,2020 590m with 20 miles. First thing i did when i got it was to pull the clutch and send it to the doc,got a tech manual. Is it just me ? the lay out of this tech manual just plain sucks,not to mention it is not cheap.

The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump malfunctioning.So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the …What you really need to do this is a lot of HEAT to soften the Loctite on the set screw, but that step is not mentioned in the Technical Manual. The full pro...Maintenance tips for John Deere 5200. Replace engine oil and oil filter. Check for leaks. Clean or replace the air filter to ensure proper engine performance. Replace the fuel filter to prevent fuel system issues. Inspect coolant level and condition. Top up or replace coolant as needed.A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! ... I recently repaired my Gator that had a primary clutch problem as most other Gator owners have had. I worked in the manufacturing world of industrial and high ...No the belt doesn't move. If the belt isn't turning that means power isn't going to the transmission so it's probably not a transmission issue. Look at the clutches especially the drive/primary clutch on the engine. It sounds like it may be stuck. When you rev the engine is should close and engage the belt.4319 posts · Joined 2015. #1 · Apr 28, 2018 (Edited) Hello all JD Clutch Doc is now a Venom Products dealer. They have the new performance shift kit for the 825i. Don't spend your time and money modifying 855D weights to lower your RPM's. The truth is the 855D weight mods hurt your performance. Venom's Rooster Adjustable Performance Kits will ...Nov 20, 2020 · Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts. First try throughly cleaning both clutch's with hot soapy water and or non chlorinated brake cleaner followed by compressed air. Use a nylon brush to clean properly. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ...430 posts · Joined 2023. #7 · Aug 17, 2023. Assuming your gator 4x2 is a turf utility gator, has the 1 cylinder Kawasaki engine, Part Number 19H3715 is the part number for units built between 1997 and 2005... From the picture I found on Green Store it is a 3/8 NF 5" shank bolt... Same part number in the 4x2, 6x4, 6x4 diesel catalogue...103 posts · Joined 2020. #1 · May 4, 2020 (Edited) First post thought i would share some thoughts,2020 590m with 20 miles. First thing i did when i got it was to pull the clutch and send it to the doc,got a tech manual. Is it just me ? the lay out of this tech manual just plain sucks,not to mention it is not cheap.

XUV 835M: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments. Specifications. Model Page.

Problem or Situation : The design of the CVT drive system on the XUV Gators -60000 will not provide engine braking at low idle. At low idle, the drive clutch will release the drive belt and spin free. This is normal operation. The CVT drive system is designed to provide engine braking when the engine speed is above clutch engagement speed.John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …John Deere 6X4 Gator utility vehicle clutch kit includes a new primary and new secondary clutch as well as a new drive belt. This clutch kit is for the John Deere 6X4 Gator that was manufactured from 1993 through 2004. The 1993 through 2004 gators will have rectangular headlights. If your gator has round headlights it is a T series gator and ...John Deere Gator Technical Discussion. Gator Performance Modifications Looking for a primary clutch that will fit a 1 1/8" shaft ... the engine in my 550 with a Honda GX 630 and use a Team Aftermarket clutch which is nearly identical to the stock Deere clutch except for the bore. The 550 engine has a tapered shaft so a clutch from a 550 wont ...on New John Deere X700 Signature Series Lawn Tractors, Z740R and Z760R ZTrak™ Zero-Turn Mowers, and XUV835R and XUV865R Gator™ Utility Vehicles. †For complete details regarding this offer, please select the corresponding link below.2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side MirrorsNeed help please clutch bolt and torque specs. It's likely that you need the JDG1641 if your Gators PIN is <-60000, there's a plate on the frame somewhere with your machine's part number. 50 ft/lbs for that bolt. Hospitality is making your guests feel at home even when you wish they were. No problem.

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Remember: If you live in a hot climate area or use your John Deere Gator 835M a lot in summer, install your windshield in the forward position to let air in. 7. Lift system problems. This is one of the most common problems. Gator 835M users report difficulty lifting the valuable cargo box on the vehicle’s rear end.HPX615E Work Series Utility Vehicle. HPX615E. Electronic switch for instant 4WD engagement. New dash display, including fuel gauge. 16.4 cu ft (.46 cu m) cargo box with a 1,000 lb (450 kg) capacity. Real dumping cargo box with pickup-style tailgate.John Deere; Primary Clutch Puller - PCP-20; Primary Clutch Puller - PCP-20. $42.99. Part #: PCP-20 Condition: New Rating: Shipping: Calculated at checkout ... No effort at all, it pulled the Gator clutch right off. Shipping was also good. It and shipping were both a bit expensive but it was worth it to get the job done.2013 RSX 850i Shifting Problems. I'm new to John Deere products and just bought a new Gator RSX 850i I really like the looks and the way it rides but after only having 20 miles on it ran into problems with it shifting from forward to neutral and also shifting out of reverse. I have had it back to the dealer twice the primary clutch has been ...John Deere is a trusted name in the agricultural industry and has been providing farmers with reliable, high-quality equipment for over 170 years. To keep your John Deere running a...Performance and guidance are solid across all segments....DE Deere & Co (DE) released the firm's fiscal second quarter financial results on Friday morning. For the three month peri...Hello everybody, I have just registered after searching the internet for a possible solution to my problem. I am a tech at a john deere dealer in south ga. We have "2" xuv 825i gators sitting next to each other with very similar problems. The one I am working on has 149 hrs and is a 2011. The problem is at around 10-15 mph in 2 wheel drive going forward the front end starts grinding and ...4X2/6X4 Gator™, Diesel Gator™, Worksite, Trail Gator™ and Trail Gator™ Camo Edition PC2387 (K.1) APR-24 7 / 8 To The Customer The part numbers in this Parts Catalog were correct at the time of publication. Per John Deere policy, we continuously improve our products. Therefore, when ordering parts verify the part numbers with your dealer.3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ...John Deere Gator Model Specific Discussions. Gator 550/560/590. Follow Forum Create Thread ... 1 1 of 7 Go to page. Go. 7. A. Sticky XUV 590I Clutch, belt and CVT and other issues. Autodog61; Aug 24, 2022; 10 6K Nov 11, 2022. by ... 590i shifting problems. L808b; Jun 24, 2019; 26 13K ... ….

The thread dimensions are a bit puzzling as they don't match up with any standard. The closest match is 16mm and 1.0mm thread pitch, but this isn't an exact match for your dimensions. 16mm = 0.630 and 1mm pitch would mean there are 25.4 threads per inch. (5/8 = 0.625, 11/16 = 0.6875) 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and ...Registering your John Deere OEM engine or drivetrain component gives us the information needed to stock the right service parts, maintenance products, and service tools. Protect your John Deere equipment with PowerGard Protection Plan, PowerGard Protection Plan Residential, Construction Extended Warranties, and OEM Extended warranty.Make sure that the clutch cover intake is clean. Never hold the gator on a hill with the gas pedal. When pulling a heavy load or going real slow use low range. If the belt gets wet put the transmission in neutral and rev the engine up to push the water out of the clutch cover before driving it. Mark. John Deere Gator clutch adjustment. 2012-04-08 183067. No adjustment on the clutch that will help you. Gator should start moving as rpms increase, especially the diesel 6x4 since it has the heaviest flyweights of all the clutches. You probably have a clutch roller problem in the drive clutch. The most reported John Deere RSX 850i problems are 1. Overheating 2. Transmission issues 3. Squeaking brake noise 4. ... The all-powerful and innovative Gator RSX 850i from John Deere is a popular UTV for outdoor enthusiasts. ... If the transmission issues persist, your dealer can replace the clutch. Overheating. The engine might overheat if ...Bunky. 485 posts · Joined 2013. #2 · Sep 2, 2017 (Edited) My JD tech ref does not mention anything unique about removing the driven clutch (secondary clutch) bolt. The torque on the bolt is 52 ft lbs. You are supposed to mark the parts to assemble it …I just did maintenance on a little John Deere Gator CS with a little single cylinder Kawasaki engine in it. I changed the oil, new plug, air filter, and fuel filter. When I cranked it ran like a top for about a minute or so then it started to run really rough and wouldnt really idle on its own. You could feather the gas pedal and it would run ...4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, and ...I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent. John deere gator clutch problems, [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1]